Control Systems, PLC & HMI
Advanced Engineering & Automation Services.
Tailor-made, end-to-end technological solutions designed to maximize your production efficiency, ensure operational safety, and minimize downtime.
Control Systems, PLC & HMI
Machine control systems and operator interfaces for industrial automation.
Clear control, reliable operation, and operator visibility
PILCO Engineering develops control systems, PLC logic, HMI screens, electrical integration, sensors, actuators, motion control, and safety interfaces for industrial machines and automation systems.
A good machine is not only mechanical. It also needs a clear control architecture, reliable PLC logic, intuitive operator screens, safe operating modes, and useful diagnostics for production and maintenance teams.
We integrate PLC, HMI, sensors, actuators, pneumatic systems, servo drives, safety components, and machine interfaces to create automation systems that are easy to operate, troubleshoot, and support.
Integrated Control Systems & PLC/HMI Development
Advanced automation programming, intuitive operator interfaces, and robust electrical panel integration for reliable machine control.
PLC Programming
Machine sequence logic, automatic and manual modes, interlocks, alarms, diagnostics, and production logic.
HMI Development
Operator screens for machine status, mode selection, alarms, manual controls, settings, counters, and process visibility.
Control Cabinet Integration
Electrical panel integration, I/O planning, sensor and actuator connections, drives, communication, and field wiring support.
Sensors & Actuators
Integration of photoelectric sensors, proximity sensors, pressure switches, cylinders, valves, motors, drives, and feedback devices.
Motion Control
Servo axes, indexing systems, conveyors, linear motion, speed control, positioning, and coordinated machine movements.
Safety Control
Safety circuits, emergency stops, interlocks, light curtains, safety relays/PLCs, and safe machine states.
Tailored Robotics Applications
Modernizing key manufacturing processes across diverse industrial sectors.
Machine control upgrades
PLC and HMI for new machines
Automation cell control
Conveyor and transfer line control
Robot and machine interface
Manual/automatic operation modes
Alarm and diagnostic systems
Commissioning and troubleshooting
ailored Control & Automation Applications
Empowering industrial equipment with custom control architectures, real-time diagnostics, and seamless human-machine interfaces.
- Machine control upgrades
- PLC and HMI for new machines
- Automation cell control
- Conveyor and transfer line control
- Robot and machine interface
- Manual/automatic operation modes
- Alarm and diagnostic systems
- Commissioning and troubleshooting
Semi-automatic production machines
Fully automatic production stations
Assembly and positioning fixtures
Dedicated testing machines
Pressing, centering, feeding, and transfer systems
Operator-assisted workstations
Machine guarding and safety upgrades
Our Engineering Process
A structured, methodical approach ensuring seamless development from concept to continuous operation.
Requirement Analysis
Concept Design
3D Mechanical Design
Manufacturing & Integration
Testing & FAT
Installation & Commissioning
Requirement Analysis
Understanding the product, process, cycle time, safety needs, constraints, and production goals.
Concept Design
Developing a practical concept, layout, and technical direction before detailed design.
3D Mechanical Design
Creating detailed 3D assemblies, mechanisms, guarding, access points, and manufacturing documentation.
Manufacturing & Integration
Producing parts, assembling mechanical systems, integrating electrical, pneumatic, control, and safety components.
Testing & FAT
Testing machine functionality, cycle sequence, safety functions, reliability, and operator usability before delivery.
Installation & Commissioning
Installing, adjusting, validating, and supporting the system at the customer site.
Control Systems, PLC & HMI in action
Explore some of our successfully deployed robotic cells and integrated solutions.
Control Systems, PLC & HMI in action
Explore some of our successfully deployed robotic cells and integrated solutions.
Need reliable machine controls and clear operator screens?
PILCO Engineering can design and integrate PLC and HMI systems for your industrial equipment.